Shaping
Luke comes from the old school way of shaping using his electric planers, hand tools and templates to
handcraft each individual board to the highest possible degree of accuracy, though in the past few years
he has enlisted the help of the APS profiling machine to help out when the work load gets heavy but also
to maintain consistency when shaping highly refined models which have taken years to perfect but the
vast majority of custom boards are still hand shaped from start to finish.
Only first quality foam is used so that desired weights and strength characteristics are achieved for
each model of board for each customer.
*Note: profiling machines are only there to reduce the donkey work for the shaper. A reputable,
skilled craftsman is still required to finish the blank to the perfect finished board*
Glassing
All of our boards are glassed on site under temperature controlled conditions. This achieves consistency
and produces the clearest, smoothest, hardest, most air free glass job available using Norsodyne resin
and hexcel fibreglass fabric.
For mals and retro boards a full range of resin tints are available.
Finishing
All boards are sanded to a wet and dry 400grit finish to give a smooth, silky lustre by Alex Manning. Alex's finishing skills are second to none, right from the perfection of the resin finish to the razor sharp bead edges around the tail of the boards which he painstakingly adds every time. With his background in luxury yachts and with a little help from Luke his finishing truly represents the quality of LY surfboards... not to mention the clarity of his gloss polishing.
Spraying
Having learned from one of the best in the business, Luke and Alex have an impressive array of tricks up
their sleeves to produce highly imaginative graphics for your new board.